Common Issues With Pre-SeasoningUpdated 3 months ago

Common Issues with Pre-Seasoning

The seasoning process is the black magic of Flat Top ownership. If you've ever owned cast iron cookware, you're probably already familiar with the term. For the uninitiated, "seasoning" refers to a natural chemical reaction where oil and fat are heated to the point where they literally bake into the steel through a process called polymerization. This transforms the raw silver steel into a gorgeous black finish with amazing non-stick properties without the use of dangerous coatings like Teflon. 

Our proprietary mixture of pure vegetable oils is heated at high temperatures to create a uniform initial seasoning layer that lets you cook with your new cookware right out of the box. This durable finish is easy to clean and maintain and will continue to darken and become increasingly non-stick the more you cook on it. Learn more about seasoning here. 

Seasoning is a remarkable natural process that converts oil and fat into a protective and non-stick finish for your Flat Top. Even if it gets scratched or damaged, seasoning can be easily repaired by reapplying a thin layer of oil or going through the seasoning process again. This makes seasoning a valuable feature that ensures a rewarding cooking experience and the longevity of the cookware. 

Best Practices 

• Inspect and clean: Start by inspecting your Flat Top for any shipping residues or debris. If necessary, gently wash the Flat Top with warm water and a mild dish soap, using a non-abrasive brush or sponge. Rinse it thoroughly and ensure it's completely dry before proceeding. 
• Apply a light layer of oil: Even though pre-seasoned, it's beneficial to add a light layer of oil to the Flat Top before initial use. Rub a thin coating of cooking oil or shortening onto the cooking surface using a cloth or paper towel. This helps maintain and enhance the existing seasoning.
• Heat gradually: Preheat your Flat Top gradually to the desired cooking temperature. Start with a low heat setting and gradually increase it to your preferred level. This gradual heating helps the oil or shortening penetrate and bond with the surface, enhancing the seasoning. 
• Cook with care: When using your pre-seasoned Flat Top for the first time, be mindful of the foods you choose to cook. Opt for dishes with higher fat or oil content initially, such as bacon or sausages, to help further develop the seasoning layer. Avoid cooking highly acidic foods or delicate items until the seasoning has been adequately built up. 
• Clean and re-oil after use: After cooking, allow the Flat Top to cool slightly. Clean it by wiping away any food debris using a gentle brush or paper towels and warm water. Avoid using harsh soaps or abrasive materials that may strip away the seasoning. Once clean, dry the Flat Top thoroughly and apply a light layer of oil to protect the surface until its next use.

By following these best practices, you can maintain and enhance the seasoning of your Flat Top, ensuring optimal performance and longevity. 

Common issues with Pre-Seasoning 

Here's a list of five common issues that can damage the seasoning layer on a steel griddle and how to avoid or repair them: 

1. Scratching or scraping: Excessive cleaning or scratching a seasoning layer with metal utensils is a common issue that can affect seasoning. If you accidentally scratch the seasoning, you can easily repair it by re-seasoning the affected area. Clean the scratched area, apply a thin layer of oil, and heat the griddle to bake the oil into the surface. Subsequent cooking will continue to rebuild this area of the seasoning as well. 
2. Acidic foods: Acidic ingredients, such as tomatoes, citrus juices, or vinegar, can erode the seasoning on a Flat Top. Limit the use of highly acidic foods on your Flat Top, and if you do cook with them, clean the griddle promptly after use. Scrub gently with warm water and mild soap, then reseason the griddle by applying a thin layer of oil and heating it gradually. 
3. Excessive heat: Subjecting a Flat Top to excessively high heat can cause the seasoning to deteriorate or even burn off. Avoid using your Flat Top on high heat settings, especially for extended periods. Instead, use moderate heat levels that are sufficient for your cooking needs. If the seasoning does get damaged due to high heat, clean the griddle, reapply oil, and bake it at a moderate temperature to reestablish the seasoning layer. 
4. Neglecting moisture: Leaving moisture on a Flat Top for extended periods can lead to rust and damage the seasoning. After cleaning your griddle, ensure it is completely dry before storing it. If rust does develop, scrub the affected area with steel wool or a scrub brush until the rust is removed. Then, thoroughly dry the griddle, apply a layer of oil, and heat it to restore the seasoning. 
5. Harsh cleaning agents: Using harsh cleaning chemicals or abrasive cleaners on a steel griddle can strip away the seasoning layer. Avoid using strong chemicals, oven cleaners, or abrasive scouring pads. Instead, opt for mild dish soap, warm water, and a non-abrasive brush or sponge for regular cleaning. If the seasoning is compromised, clean the griddle, reseason it with a thin layer of oil, and heat it gradually to rebuild the protective coating.

By being mindful of these common issues and taking preventive measures or prompt repair actions, you can protect and maintain the seasoning layer on your Flat Top, ensuring its longevity and optimal cooking performance.